Sei ISO/TS 16949 Certification iriyo inodiwa pakusarudza Vatengesi veBrake Caliper

Nhanganyaya: Njodzi Yakavanzika Mukutenga Kwese KwemaBrake Caliper

Kana mamaneja emotokari kana mapurisa ekutenga zvinhu vakasarudza vatengesi vemabhureki, vanowanzo tarisa pamutengo, nguva yekutanga, uye kuenderana nemota dzakasiyana. Zvisinei, chimwe chinhu chine kukosha kukuru kupfuura zvimwe zvese zvakabatanidzwa: kana mutengesi ane chitupa cheISO/TS 16949. Mwero uyu - hwaro hwekutarisira mhando muketani yekugovera mota - hausi chitupa chakanaka kuva nacho.caliper yebhurekiVagadziri vanoshandira chikamu chemotokari dzekutengeserana, ndicho chinhu chikuru chinodiwa chinoparadzanisa kugadzirwa kwakavimbika nekusangwarira kune njodzi. Sekureva kweNational Highway Traffic Safety Administration (NHTSA), kutadza kwesystem yemabhureki ndiko kunokonzera 22% yetsaona dzese dzemarori makuru muUnited States, zvichiita kuti mhando yemutengesi ive dambudziko rekuchengetedzwa kweveruzhinji.

Macaliper emabhureki zvinhu zvinotakura mutoro, zvakakosha pakuchengetedza. Kukanganisa kumwe chete - kupomba mudura, bhore rakagadziriswa zvisirizvo, kana chisimbiso chepiston chisina kuenzana - zvinogona kukonzera kutadza kushanda kwebhureki pakumhanya kwemugwagwa. Chitupa cheISO/TS 16949 chinotarisa maitiro ese anogona kukonzera zvikanganiso zvakadaro, kubva pakuongorora zvinhu zvitsva kusvika pakuedzwa kwekupedzisira. Vatengesi vanodarika chitupa ichi vanocheka makona panguva ine njodzi huru: maitiro ekugadzira pachawo.

Zvinonyatso kuyera ISO/TS 16949 - uye nei zvichikosha kune maBrake Calipers

ISO/TS 16949 imhando yeISO technical specification inoenzanisa zvinodiwa zvekutarisira mhando yemotokari pasi rose. Pakutanga yakagadzirwa pamwe chete neAutomotive Industry Action Group (AIAG), inosanganisa ISO 9001 basics nezvikamu zvakanangana nechikamu zvinogadzirisa zvinodiwa zvekugadzira mota. Kune mugadziri wemabhureki, kunyoreswa kweISO/TS 16949 zvinoreva kuti nzvimbo iyi ine maitiro akanyorwa, anogona kudzokororwa edanho rega rega rakakosha mukugadzira.

Mutemo uyu unosanganisira nzvimbo nhanhatu dzechidzidzo chinobata zvakananga kunaka kwebrake caliper. Chekutanga, Process Flow Diagrams (P-FMEAs) dzinoratidza nzira dzese dzinogona kukundikana muchikamu chekugadzira, kugadzira, kuunganidza, uye kuyedza. Chechipiri, Control Plans dzinopa nzvimbo dzekuongorora dzakanyatsojeka, nzira dzekuyera, uye maitiro ekuita kune njodzi yega yega yakaonekwa. Chechitatu, Statistical Process Control (SPC) inoteedzera zviyero zvakakosha - dhayamita yepiston bore, kudzika kwesero, uye kugadzikana kweimba - munguva chaiyo. Chechina, Incoming Quality Inspection (IQI) inovimbisa kuti zvinhu zvinosangana nezvinodiwa chete zvinopinda mukugadzirwa. Chechipiri, Calibration Management inovimbisa kuti magauge ese nemidziyo yekuyedza zvinoverengwa nemazvo. Chechitatu, Traceability Systems inobatanidza caliper yega yega yakapedzwa kudzokera kune zvinhu zvakagadziriswa, machine tool, uye operator shift yakaigadzira.

Zvidzidzo zveCore ISO/TS 16949 Zvinoshandiswa pakugadzira Brake Caliper:

Mutengo Chaiwo weKudarika ISO/TS 16949 muBrake Supply Chain

Kusarudza mutengesi webrake caliper asina chitupa kunogona kuderedza mari yekutenga ne15% kusvika 25%, zvichienderana nefungidziro dzeindasitiri. Kuchengetedza ikoko kunonyangarika kana chiitiko chimwe chete chemhando chikapinda muequation. Brake caliper inokundikana kushanda inokonzera huwandu hwemari iyo hapana dhipatimendi rekutenga rinogona kugamuchira chinyararire: kutyoka kwemugwagwa nekudhonza, kugadzirisa nekukurumidza, nguva yekushanda kwemotokari inotora mazuva kana mavhiki, kunonoka kwekutakura zvinhu kunokonzerwa nezvirango zvechibvumirano, kutonga kweinishuwarenzi, uye pamwe mhosva yemhosva yezvigadzirwa. Avhareji yemari yekutyoka kwemugwagwa werori rekutengesa muNorth America, kusanganisira kurasikirwa nemari nemari yekuwedzera, inofungidzirwa pakati peUSD 1,200 neUSD 2,800 pachiitiko chimwe nechimwe, zvichibva paongororo dzeindasitiri yekutarisira zvikepe. Wedzera izvozvo nehukuru hwezvikepe zvekutengeserana zvakajairika - uye kusadzivisika kwenhamba yekukundikana kubva kune cheni yekugovera isina kukodzera - uye hupfumi hunova pachena zvakajeka.

Mhedziso Yekutanga: Chitupa cheISO/TS 16949 hachisi mari inobhadharwa. Iinishuwarenzi yemhedzisiro yese yemari uye yepamutemo yekukundikana kwemabhureki kunobva mufekitori, kwete mumugwagwa.

Kunze kwekurasikirwa zvakananga nemari, vatengesi vasina zvitupa vanoisa vatengi panjodzi yemutemo uye yemhosva. MuEuropean Union, zvikamu zvemotokari zvinofanirwa kutevedzera UNECE Regulation 13-H yekubvisa mabhureki, iyo inotaura nezvekutevedzera sisitimu yekutarisira mhando. MuUnited States, Mutemo weMotor Vehicle Safety Act unopa vanopinza nevanogovera mhosva dzakasimba pakukanganisa muzvikamu zvavanoisa pamusika. Mutengesi asingakwanise kugadzira chitupa cheISO/TS 16949 haakwanise kuratidza kuti maitiro emhando akakwana aivepo - chokwadi chinoisa mutoro pamafudzi emutengi zvakananga.

Zvinofungidzirwa Kuti Mutengo Wacho Uchachinja: Chitupa Chekubvumidza vs. Chisina Kusimbiswa Brake Caliper Supply

Maitiro eISO/TS 16949 ekuvaka chain yekupa zvikamu zvemabhureki zvekutengesa yakagadzikana uye yenguva refu

Cheni yekugovera zvinhu yakagadzikana chete semaitiro anoitonga. ISO/TS 16949 inogadzira hurongwa hwekushanda hunobvumira vatengi vemabhureki kuronga kutenga kwavo nechivimbo, vachiziva kuti zvese zvinotumirwa kubva kumutengesi ane certification zvichasangana nezvinodiwa zvakafanana nezvekupedzisira. Kugara uku kwakakosha zvikuru muchikamu chemotokari dzekutengesa, uko zvikamu zvebhureki zvinoshanda mumamiriro ezvinhu ane kushushikana kwakanyanya - kubhureki kwakawanda kunodzokororwa pakudzika kwemakomo, kubhureki kwenguva refu pahuremu hwemotokari, uye kusangana nemunyu wemumugwagwa, hunyoro, uye kupisa.

Kusimbiswa kwemutemo uyu paContinual Improvement (CI) — chinodiwa chikuru cheISO/TS 16949 — zvinoreva kuti vatengesi vemabrake caliper vane certification havangochengetedzi hunhu hwemotokari chete. Vanoderedza zvikanganiso nekufamba kwenguva, vachishandisa data kubva kumachati eSPC, zvichemo zvevatengi, zvichemo zvewaranti, uye mishumo yekushanda kwemotokari. Vatengesi vane certification vanoendesa kuongororo yekuongorora yemakore maviri nemasangano akazvimiririra ecertification, zvinoreva kuti bato rechitatu rinogara richiona kuti system yekutarisira hunhu inoramba ichishanda uye ichishanda. Vatengesi vasina certification havana cheki yekunze yekuti maitiro avo aderera here kubva pakatumirwa batch yekupedzisira.

Kune vanofambisa zvikepe nevanotengesa zvinhu vanovaka hurongwa hwekutenga hwemakore akawanda, chitupa cheISO/TS 16949 chinoitawo kuti kuongororwa kwevatengesi kuve nyore. Vatengi vanogona kutarisa mhedzisiro yekuongorora iripo yemutengesi ane chitupa uye zvirongwa zvekudzora pane kuita ongororo yemhando yepamusoro kubva pakutanga. Izvi zvinoderedza mari yese yekutarisira vatengesi uye zvinobvumira zvikwata zvekutenga kuti zviise zviwanikwa zvavo zvishoma zvekuongorora kune vatengesi vanonyanya kukosha.

Kugadzikana kweChain Yekugovera: Maitiro eISO/TS 16949 Certification Anodzivirira Sei Munhu Wese Anobatanidzwa

Maitiro Ekusimbisa Chitupa cheISO/TS 16949 cheMutengesi weBrake Caliper

Kukumbira chitupa ndiro danho rekutanga, asi zvitupa zvenhema uye zvapera basa inyaya chaiyo mukutengeserana kwenyika dzese. Mapoka ekutenga anofanira kusimbisa zvitupa zveISO/TS 16949 kuburikidza nedhatabhesi reInternational Automotive Task Force (IATF) kana zvakananga kuburikidza nesangano rinopa zvitupa. Chitupa chakakodzera chinonyora zita resangano repamutemo rakanyoreswa, huwandu chaihwo hwechitupa (chinofanira kusanganisira kugadzira mabhureki emagetsi kana zvikamu zvemabhureki emotokari dzekutengeserana), nhamba yechitupa, mazuva ekuburitswa uye ekupera, uye sangano rinopa zvitupa rinotungamira chitupa.

Kupfuura chitupa chacho, vatengi vanofanira kukumbira Control Plan yemutengesi uye magwaro eFMEA enhamba chaiyo yebrake caliper iri kufungwa nezvayo. Magwaro aya anoratidza kana mutengesi akafunga nezvenzira dzekukundikana dzinoshandiswa chete mu disc brake systems - zviitiko zvakaita sekudzima kwethermal pasi pe brake rinorema kakawanda, ngura ye caliper housing mumamiriro emvura yechando, uye pressure dynamics ye slave cylinder mukati me caliper assembly. Mutengesi asingakwanise kugadzira FMEA inovimbika ye brake caliper line yake haana kuita basa reinjiniya rinodiwa ne ISO/TS 16949.

Vanoda kutenga zvinhu vanofanirawo kukumbira muenzaniso weodha yekuedza vasati vabvuma kutenga zvinhu zvakawanda. Mutengesi ane certification anowanzo bvumidza muenzaniso weodha yemayuniti gumi kusvika makumi mashanu kuti vaonekwe kuti zvinhu zvakamira sei, vaongorore press-to-brake, uye vaongorore corrosion yesalt spray. Mhedzisiro yemiedzo iyi inopa humbowo hwemhando - kwete chitupa chepepa chete.

Mitemo Inoenderana Nezvinodiwa Nemutengi Wese WeBrake Caliper

ISO/TS 16949 ndiyo chiyero chehunhu hwekutanga, asi vatengi vemabrake caliper vanofanira kunzwisisa hukama hwayo nematanho anoenderana anotungamira hunhu hwekushanda. IATF 16949, iyo yakagadziriswa muna 2016 yakatsiva ISO/TS 16949, ndiyo vhezheni yazvino inoburitswa nemasangano anopa zvitupa. Zvinodiwa zvikuru zvinoramba zvakafanana, asi IATF 16949 yakaunza zvinodiwa zvakasimba zvekutarisira kuchengetedzeka kwechigadzirwa, zvichiratidza zvidzidzo zvakadzidzwa kubva mukudzoserwa kwemotokari kwakakurumbira muma2010. Vatengi vanofanira kusimbisa kana mutengesi wavo wavanoda atochinja kuenda kuIATF 16949 kana kuti achiri kushanda pasi pechitupa cheISO/TS 16949 vachimirira kuchinja.

Kupfuura sisitimu yekutarisira mhando, mashandiro ecaliper yemabhureki anotongwa nemitemo yedunhu. MuEuropean Economic Area, UNECE Regulation 13-H inoisa zvipimo zvekushanda zvishoma zvemasisitimu emabhureki mumotokari dzevatakuri, nepo Mutemo 13 unoshanda kumotokari dzekutengeserana dzinopfuura matani 3.5. MuUnited States, FMVSS 121 (Federal Motor Vehicle Safety Standard 121) inosimbisa zvinodiwa zvekushanda kwemabhureki kumotokari dzekutengeserana dzinofambiswa nemhepo. Chero caliper yemabhureki yakaiswa mumotokari inoenderana neFMVSS 121 inofanira kuteverwa nemaitiro ekugadzira anotongwa nesisitimu yekutarisira mhando - uye ISO/TS 16949 kana IATF 16949 ndiyo chiyero chechokwadi icho masangano ekutonga nemakambani einishuwarenzi anocherechedza sechinosangana nezvinodiwa izvozvo.

Nzira Yokugovera Mabhureki Ekutengeserana Yakakura: Zvimwe Zvinodiwa Chitupa

Macaliper emabhureki haashande ari ega. Sisitimu imwe chete yekubhureki yemotokari yekutengeserana inoenderana nezvikamu zvakabatana - chimwe nechimwe chazvo chinofanira kubva kumutengesi ane chitupa chemhando yakakodzera.Mapedhi ebhurekizvinhu zvekukweshana zvinoenderana nezvinodiwa nemazvo (semuchina weWVA numbering system unoshandiswa muEurope yese pakupatsanura mabhureki).Zvinogadzirisa zvisimbechengetedza nzvimbo yakakodzera yebhureki sezvo mapedhi achipera — pasina iwo, daro rekumira rinowedzera zvishoma nezvishoma mushure mechiitiko chega chega chekubhureki.Makamuri ebhurekishandura kumanikidzwa kwemhepo kuita simba remagetsi rinoita kuti shangu dzemabhureki kana mapedhi ashande.Mavharuvhu eSolenoidkugadzirisa kutevedzana kwekumanikidzwa kwemhepo muhurongwa hwemabhureki, uye vharuvhu isina kushanda zvakanaka inogona kukonzera kusawirirana kwebhureki kana kuvharirwa kwebhureki zvachose.Masilinda makuru ebhurekiuye mavhiri emavhiri anobata divi rehydraulic re braking equation, kunyanya mumagadzirirwo emotokari dzekare kana dziri nyore dzekutengesa.

Vatengi vanonyatsoteerera ISO/TS 16949 kune vatengesi vavo vemabrake caliper vanofanira kushandisa simba rakafanana muzvikamu zvese zvemabrake. Muchina wekutengesa une mupi wega wega ane ISO/TS 16949 kana IATF 16949 certification unoshanda zvakanyanya kupfuura mumwe chete une mwero wehunhu usingashandiswi nguva dzose. Chinhu chimwe chete chisina kuenzana - kunyangwe gasket yakachipa kana sealing ring - chinogona kukanganisa mashandiro ehurongwa hwese hwemabrake hwakabvumidzwa.

Kurudziro Yakakosha: Gadzira mutemo wekutenga unoda ISO/TS 16949 kana IATF 16949 senzira yekutanga kune vese vanopa zvikamu zvemabhureki zvakakosha pakuchengetedza, kusanganisira mabhureki pads, madhizaini eslack, mabhureki chambers, mavharuvhu esolenoid, uye mabhureki master cylinders.

Mireza Mitsvuku: Maitiro Ekuona Mutengesi weBrake Caliper Asingafaniri Kuvimbwa Naye

Kunyangwe ne ISO/TS 16949 certification, vatengi vanofanira kuramba vakangwarira. Zviratidzo zvinotevera zvinoratidza mutengesi webrake caliper ane system yekutarisira mhando inogona kunge isina kunyatsojeka kana kuti isingashande.

Mamiriro anotevera anofanira kukonzera kubviswa kwekodzero dzevatengesi nekukurumidza:

1. Mutengesi haakwanise kuburitsa chitupa cheISO/TS 16949 kana IATF 16949 kubva kusangano rine zvitupa zvakagamuchirwa mukati memaawa makumi mana nemasere ekukumbira.

2. Chiratidzo chegwaro hachitauri zvakananga nezvekugadzirwa kwezvikamu zvemabhureki kana zvemabhureki emotokari dzekutengeserana.

3. Mutengesi anoramba kugovera Chirongwa chake Chekudzora neFMEA kune nhamba chaiyo yechikamu chiri kukurukurwa.

4. Kuyedzwa kwemuenzaniso kunoratidza saizi kana kupedzisa kwenzvimbo kunze kwebhendi rekutsungirira reOEM.

5. Mutengesi haana sisitimu yekutevedza — havagone kuziva kuti muchina upi, zvinhu zvakawanda, kana kuti operator shift yakagadzira caliper chaiyo.

6. Mutengesi haana data rekuyera ngura yemunyu kana kuti haakwanise kuratidza kutevedzera zvinodiwa neFMVSS 121 kana UNECE Regulation 13.

7. Mitengo iri pasi zvakanyanya pemutengo wemusika wemhuri yechikamu - chiratidzo chekuti mutengesi aderedza mamakisi ezvigadzirwa kana matanho ekugadzira kuti awane mutengo wakaderera.

Mibvunzo Inowanzo bvunzwa

ISO/TS 16949 ichiri kushanda here, kana kuti yakatsiviwa neIATF 16949?

ISO/TS 16949 yakatsiviwa zviri pamutemo neIATF 16949 muna 2016. Mutemo uripo pari zvino ndiIATF 16949:2016, yakaburitswa neIATF (International Automotive Task Force). Zvisinei, vatengesi vazhinji vachiri nemasitifiketi eISO/TS 16949 akapihwa nguva yekuchinja isati yasvika. Vatengi vanofanira kutarisa zuva rekupera kwechitupa uye vosimbisa kana mutengesi akatanga kana kuti akapedza kuongorora kwavo kwekuchinja kweIATF 16949.

Mutengesi anogona here kupasa ISO/TS 16949 audit asina kunyatso tarisa mhando yezvigadzirwa?

Chero kuongororwa kwezvitupa kune njodzi yekutevedzera mitemo isina musoro. Zvisinei, masangano ezvitupa ane mvumo anoita ongororo dzemagwaro uye ongororo dzepasi pefekitori. Ongororo iyi haina kukwana, ndosaka vatengi vachifanira kuwedzera chitupa nekuyedzwa kwavo kwemuenzaniso uye ongororo yeRonga reKudzora remutengesi uye magwaro eFMEA. Chitupa cheIATF 16949 kana ISO/TS 16949 chiripo parizvino chinhu chinodiwa asi hachina kukwana kuti munhu avimbe nemutengesi webrake caliper.

Ndedzipi bvunzo dzandinofanira kuita pakushandisa macaliper ebrake emuenzaniso ndisati ndaisa odha yakazara?

Pazvinenge zvichidikanwa, kumbira kusimbiswa kwehukuru hwechinhu ichi zvichienderana neOEM yakatarwa, kuyedzwa kwekumanikidzwa kwebhureki (kuyerwa kwesimba rekumanikidza pa hydraulic pressure yakatarwa), kuyedzwa kwekuora kwemunyu (maawa mashoma 500 paASTM B117 ndiyo inowanzo shandiswa pazvikamu zvemotokari dzekutengesa), uye kuongororwa kwenzvimbo dzekukanda zvinhu kuti uone kana paine porosity kana mipendero yakapinza inogona kukuvadza zvisimbiso panguva yekuiswa.

Ko ISO/TS 16949 inovhara mhando dzese dzemabhureki, kusanganisira mabhureki ekumashure ekupaka uye mabhureki anofambiswa nemhepo here?

Chiyero chechitupa cheISO/TS 16949 chemutengesi chinofanira kunyatsotsanangura kuti ndeapi marudzi ezvigadzirwa uye maitiro ekugadzira anobatanidzwa. Mutengesi ane certification yekugadzira caliper yesimbi yesimbi anogona kunge asina maitiro akafanana akanyorwa ealuminium caliper kana ma caliper anoshandiswa nemhepo. Simbisa chiyero usati wafunga kuti kufukidzwa kunosvika kumhuri yechikamu chaunoda.

ISO/TS 16949 inobatsira sei pakutsvaga nzira yekudzora mabhureki kana paine dambudziko remumunda?

ISO/TS 16949 inoda sisitimu yakakwana yekutevedza zvinhu inobatanidza chikamu chimwe nechimwe chakapedzwa nenhoroondo yekugadzirwa kwayo: nzvimbo yezvinhu zvisina kugadzirwa, kuzivikanwa kwezvishandiso zvemuchina, shanduko yemushandisi, uye mhedzisiro yekuongorora padanho rega rega rekuita kwakakosha. Kana paine kutadza mumunda, kutevedza uku kunobvumira mutengesi nemutengi kuti vakurumidze kuona kana kutadza kwacho kwakaparadzaniswa nenzvimbo chaiyo yekugadzira kana kuti kunomiririra kutadza kwemaitiro - zvichiita kuti chidzoserwe pane kutsiva ngarava yese.

Vagadziri vemabrake caliper vekuChina vanokwanisa here kuwana ISO/TS 16949 kana IATF 16949 certification chaiyo?

Ehe. Vagadziri vazhinji vemotokari vekuChina vane chitupa cheIATF 16949, chakatenderwa nemasangano akadai seTUV, SGS, Bureau Veritas, uye DEKRA, ayo anoshanda muChina uye anopa zvitupa zvinozivikanwa pasi rose. Vagadziri vekuChina vane chitupa chechokwadi vanosanganisira vatengesi vakuru veOEM muchikamu chepasi rose chekutengesa mota. Zvisinei, sezvakaita chero nyika yavakabva, vatengi vanofanirwa kusimbisa chitupa kuburikidza nedhatabhesi reIATF uye kuita ongororo yavo pachavo pamusoro pekugona kwekuita.

Mutengo wenguva dzose wekuongorora ISO/TS 16949 kana IATF 16949 wemugadziri wemabhureki caliper ndeupi, uye mutengo iwoyo unokanganisa mitengo yezvikamu here?

Mari yekuongorora yenzvimbo yekugadzirwa kwezvinhu nekugadzira michina yepakati inowanzova pakati peUSD 8,000 kusvika USD 20,000 pagore, kusanganisira kuongororwa kwekutarisa. Kune mugadziri wemabhureki ane huwandu hwakawanda, mari iyi inowanzo shandiswa mukugadzirwa kwezvinhu uye inomiririra isingasviki 0.5% yemari yezvinhu zvinotengeswa. Mari yekuongorora haifanirwe kukanganisa mitengo yezvikamu - mutengo wakakosha kubva kumutengesi ane certification ungangove unokonzerwa nemagiredhi epamusoro kana kunyatsogadzirwa kwemashini pane mutengo wekuchengetedza chitupa chemhando yepamusoro.